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Ford Transit Custom vs Vauxhall Vivaro

The two vans compared on 1,217,986 real MOT tests: pass rates, first-time passes, the failures each is known for, repair costs and how both have moved year by year.

72.8%

pass rate across 731,991 tests

63.8% first-time pass rate

The short answer

Ford Transit Custom has the stronger MOT record

Across 1,217,986 tests, the Ford Transit Custom has the stronger first-time record: 84.1% against 63.8%, a 20.3-point gap. On all MOTs the Ford Transit Custom is ahead at 86.2% versus 72.8%. Even after adjusting for the age and mileage of the cars tested, the Ford Transit Custom is −3.7 points against its expected rate, the Vauxhall Vivaro −8.0. A typical repair bill is similar: £40–£108 for the Ford Transit Custom and £31–£83 for the Vauxhall Vivaro; at their pass rates that is roughly £553–£1,485 versus £842–£2,249 per 100 tests. The costliest common failure on the Vauxhall Vivaro is Windscreen damaged at 6.6% of tests, up to £200 to fix.

  • First-time pass: 84.1% vs 63.8%.
  • All MOTs: 86.2% vs 72.8%.
  • Like-for-like: −3.7 vs −8.0 points.
  • Typical repair bill: £40–£108 vs £31–£83.
  • At 90,000–120,000 miles: 83.7% vs 71.2%.
Ford Transit Custom against Vauxhall Vivaro, measure by measure
Measure Transit Custom Vivaro
MOT tests on record 485,995 731,991
Pass rate, all MOTs 86.2% stronger figure 72.8%
First-time pass rate 84.1% stronger figure 63.8%
Against the UK average +5.2 pts stronger figure −8.2 pts
Like-for-like, age and mileage adjusted −3.7 pts stronger figure −8.0 pts
Average mileage at test 79,378 mi 118,199 mi
Model years on record 2012–2024 (13) 2001–2023 (23)
Best model year 2024 · 100.0% 2023 · 90.5%
Worst model year 2012 · 72.4% 2003 · 66.5%
Typical repair bill £40–£108 £31–£83 stronger figure
Expected repair spend per 100 tests £553–£1,485 stronger figure £842–£2,249
Main fuel Diesel 100% Diesel 100%
Variants recorded 49 20

A ✓ marks the stronger figure in each row. It is a comparison between the two cars, not a judgement against the national average.

What goes wrong most often

The most common priced failures on each model, as a share of all its tests. Repair costs are estimates from UK parts data, not quotes.

Transit Custom

Not enough priced failures on record for this model.

All Transit Custom failures and years →

Year by year

The newest 8 years with published results. A model's headline rate hides a wide spread between its best and worst years.

Pass rate by year for Ford Transit Custom and Vauxhall Vivaro
Model year Transit Custom Vivaro
2017 81.4% · 873 tests 76.0% · 47,781 tests
2018 85.4% · 96,250 tests 78.7% · 43,150 tests
2019 86.6% · 143,030 tests 82.4% · 36,509 tests
2020 86.5% · 112,159 tests 84.6% · 34,647 tests
2021 86.3% · 94,403 tests 84.6% · 26,761 tests
2022 86.1% · 35,801 tests 84.6% · 10,464 tests
2023 90.4% · 931 tests 90.5% · 602 tests
2024 100.0% · 58 tests —

Does the pass rate hold at higher mileage?

Pass rate by the mileage recorded at test, pooled across every published year. A car that stays strong past 90,000 miles is doing something right.

Pass rate by mileage band for Ford Transit Custom and Vauxhall Vivaro
Mileage Transit Custom Vivaro
0–30,000 mi 91.1% · 60,032 tests 88.4% · 21,001 tests
30,000–60,000 mi 87.1% · 180,607 tests 81.2% · 99,367 tests
60,000–90,000 mi 85.0% · 142,839 tests 75.6% · 141,741 tests
90,000–120,000 mi 83.7% · 67,250 tests 71.2% · 148,090 tests
120k+ 82.5% · 35,037 tests 68.7% · 317,667 tests

What to check before you buy

Ford Transit Custom

  • The weakest year on record is 2012 at 72.4%; check that generation's MOT history closely.

Vauxhall Vivaro

  • Track rod end excessive play — 12.2% of tests, £18–£45 to put right.
  • Rigid brake pipes excessively corroded — 12.1% of tests, £80–£180 to put right.
  • The weakest year on record is 2003 at 66.5%; check that generation's MOT history closely.

Both columns cover every published year for the model. Pass rates are test-weighted, so a model with more recent tests is not dragged down by its oldest ones. Repair figures are estimates from UK parts data; a garage quote is the only number that matters for a specific car. The same car can be tested in more than one year, so these are test outcomes, not a count of individual vehicles.

Want a different pair? Compare any two cars side by side →

Figures cover every published model year, weighted by test volume, and come from the 2023–2025 test data. Read the full pages for the Ford Transit Custom and the Vauxhall Vivaro.