Ford S-Max vs Vauxhall Zafira

The two cars compared on 1,040,975 real MOT tests: pass rates, first-time passes, the failures each is known for, repair costs and how both have moved year by year.

76.8%

pass rate across 276,065 tests

70.7% first-time pass rate

75.7%

pass rate across 764,910 tests

69.0% first-time pass rate

The short answer

Ford S-Max edges the MOT comparison

Across 1,040,975 tests, the Ford S-Max has the stronger first-time record: 70.7% against 69.0%, a 1.7-point gap. On all MOTs the Ford S-Max is ahead at 76.8% versus 75.7%. A typical repair bill is similar: £32–£90 for the Ford S-Max and £29–£77 for the Vauxhall Zafira; at their pass rates that is roughly £741–£2,083 versus £693–£1,866 per 100 tests. The costliest common failure on the Vauxhall Zafira is Engine oil leaking excessively at 17.0% of tests, up to £700 to fix.

  • First-time pass: 70.7% vs 69.0%.
  • All MOTs: 76.8% vs 75.7%.
  • Like-for-like: −1.8 vs −2.0 points.
  • Typical repair bill: £32–£90 vs £29–£77.
  • At 90,000–120,000 miles: 75.1% vs 72.7%.
Ford S-Max against Vauxhall Zafira, measure by measure
Measure S-Max Zafira
MOT tests on record 276,065 764,910
Pass rate, all MOTs 76.8% stronger figure 75.7%
First-time pass rate 70.7% stronger figure 69.0%
Against the UK average −4.2 pts stronger figure −5.3 pts
Like-for-like, age and mileage adjusted −1.8 pts stronger figure −2.0 pts
Average mileage at test 86,055 mi 99,517 mi
Model years on record 2006–2023 (18) 2000–2018 (19)
Best model year 2023 · 92.2% 2018 · 85.8%
Worst model year 2006 · 68.1% 2000 · 68.2%
Typical repair bill £32–£90 £29–£77 stronger figure
Expected repair spend per 100 tests £741–£2,083 £693–£1,866 stronger figure
Main fuel Diesel 91% Petrol 66%
Variants recorded 3 2

A ✓ marks the stronger figure in each row. It is a comparison between the two cars, not a judgement against the national average.

What goes wrong most often

The most common priced failures on each model, as a share of all its tests. Repair costs are estimates from UK parts data, not quotes.

Year by year

The newest 8 years with published results. A model's headline rate hides a wide spread between its best and worst years.

Pass rate by year for Ford S-Max and Vauxhall Zafira
Model year S-Max Zafira
2016 84.6% · 23,905 tests 82.3% · 42,342 tests
2017 85.5% · 18,214 tests 83.8% · 41,983 tests
2018 86.4% · 8,145 tests 85.8% · 16,645 tests
2019 84.4% · 8,008 tests —
2020 87.1% · 3,881 tests —
2021 86.4% · 1,696 tests —
2022 87.7% · 828 tests —
2023 92.2% · 51 tests —

Does the pass rate hold at higher mileage?

Pass rate by the mileage recorded at test, pooled across every published year. A car that stays strong past 90,000 miles is doing something right.

Pass rate by mileage band for Ford S-Max and Vauxhall Zafira
Mileage S-Max Zafira
0–30,000 mi 90.4% · 7,500 tests 90.0% · 16,722 tests
30,000–60,000 mi 85.0% · 36,876 tests 83.7% · 119,040 tests
60,000–90,000 mi 79.6% · 64,395 tests 77.3% · 227,809 tests
90,000–120,000 mi 75.1% · 71,123 tests 72.7% · 227,110 tests
120k+ 72.2% · 95,073 tests 70.7% · 170,678 tests

What to check before you buy

Ford S-Max

  • Coil spring corroded — 9.3% of tests, £25–£65 to put right.
  • Registration plate lamp inoperative (multiple lamps) — 7.7% of tests, £5–£20 to put right.
  • The weakest year on record is 2006 at 68.1%; check that generation's MOT history closely.

Vauxhall Zafira

  • Engine oil leaking excessively — 17.0% of tests, £200–£700 to put right.
  • Exhaust system leaking — 10.0% of tests, £45–£120 to put right.
  • The weakest year on record is 2000 at 68.2%; check that generation's MOT history closely.

Both columns cover every published year for the model. Pass rates are test-weighted, so a model with more recent tests is not dragged down by its oldest ones. Repair figures are estimates from UK parts data; a garage quote is the only number that matters for a specific car. The same car can be tested in more than one year, so these are test outcomes, not a count of individual vehicles.

Want a different pair? Compare any two cars side by side →

Figures cover every published model year, weighted by test volume, and come from the 2023–2025 test data. Read the full pages for the Ford S-Max and the Vauxhall Zafira.