2004 Mercedes-Benz Sprinter MOT pass rate

Pass rate

72.9%

Below average — 0.7 pts ahead of the 72.2% that cars this age and mileage manage.

Across 3,555 recorded tests.

Typical repair bill £49–£125

Most common fault

Brakes

24.6% of faults · 20.9% nationally

mostly worn pads and discs, corroded pipes and a handbrake that will not hold.

Part only £25–£55 for Rigid brake pipes excessively corroded. What fitting it takes →

12.5 pts down across model years — 13.3% in 2000, 0.8% in 2020.

Every failure, with what it costs →

Which year to buy

  • Best 2023 97.9% pass
  • Avoid 2002 72.7% pass

Across the 25 years on record, a spread of 25.2 points. See every year →

First-attempt pass
65.9%
Typical mileage
130k mi

The 2004 Mercedes-Benz Sprinter MOT pass rate is 72.9% of its MOT tests — about what its age and mileage predict. Brakes is the biggest single reason it fails, at 24.6% of what testers record.

MOT PASS RATES

The 2004 Mercedes-Benz Sprinter on the real record

72.9% of 2004 Mercedes-Benz Sprinter MOTs passed — 3,555 tests, 2023–2025

Pass rate

The answer from the DVSA's class-4 MOT records.

Check your postcode

MOT pass rates are national — type your postcode to see how Mercedes-Benz Sprinter does in your corner of the country.

How one model's pass rate varies by postcode →

Expert verdict

Lamps & electrics: 1.6× the national share

Lamps & electrics make up 19.4% of everything recorded on the 2004 Mercedes-Benz Sprinter, against 12.2% nationally — 7.2 points above. Brakes are still the single largest share at 24.6%, but at 20.9% nationally that one is ordinary. Walk round the car with the lights on before the test: bulbs, indicators and number-plate lamps are the cheapest failures to prevent and among the most common.

Written from this page's own figures: fault shares against the national composition, the like-for-like pass rate, and the priced repair list. How these are worked out

Watching a Mercedes-Benz Sprinter? Get an email when these numbers change .

Every Mercedes-Benz Sprinter first registered in 2004 is combined here — 4 trim and body variants in total — so the sample is as large as the DVSA data allows.

How does the 2004 Mercedes-Benz Sprinter compare?

Cars of this age and mileage average 72.2%, so this figure is 0.7 points ahead of what its age and mileage predict. On a first attempt, before any retests, the figure drops to 65.9%. The median 2004 Mercedes-Benz Sprinter in this dataset had covered 129,632 mi.

99% of the tests on this vehicle ran on Diesel, which passed 73.0% of the time. Pass rates also shift with the test month: tests recorded October–March passed 72.9% of the time, April–September 72.9%.

The single most recorded failure item is "Windscreen damaged but not adversely affecting driver's view", noted on 6.58% of tests.

  • 3,555 recorded tests behind this page.
  • 72.9% overall pass rate, 65.9% on a first attempt.
  • Across every year of the Mercedes-Benz Sprinter, the average is 80.3% — best year 2023 (97.9%), worst 2002 (72.7%).

Figures count every completed test on this vehicle-year in the dataset, including retests. See methodology for the exact definition.

This page's data

Tests analysed
3,555
Typical mileage (median)
129,632 mi
Make and model
Mercedes-Benz Sprinter
Updated
2026-11-05

Source: DVSA anonymised MOT test data (2023–2025), OGL v3.0.

Top part to budget for

Windscreen

Typically a garage job — get quotes before committing.

Does mileage affect the Sprinter MOT pass rate?

0-30k 82.9%
30-60k 78.9%
60-90k 76.0%
90-120k 71.8%
120k+ 71.1%

Pass rate by odometer reading. Bar lengths start at 63% so small gaps stay visible.

Fuel type and reliability

Diesel 73.0%
LPG 64.7%
Petrol 72.7%

Pass rate by fuel type. Diesel is the most common here (99% of tests).

Regional pass rates for the Sprinter

Region Tests Pass rate
South West 683 65.6%
South East 590 75.3%
North West 465 74.8%
West Midlands 359 77.4%
Yorkshire 325 76.6%
East of England 307 78.8%
Scotland 246 66.7%
Wales 218 66.5%
East Midlands 173 74.0%
North East 128 74.2%
London 61 83.6%

Regions come from the postcode area recorded at the test station. Areas on region borders are assigned to the region with the majority of their population.

What fails a 2004 Sprinter

Everything a tester recorded on this vehicle, grouped into the inspection sections that produced it. The notch on each bar is the national share, so you can see at a glance whether this car is unusual or just ordinary.

Brakes 24.6%
+3.7 pts vs national national 20.9% Price brakes parts
Suspension 21.1%
in line with the national share national 21.0% Price suspension parts
Lamps & electrics 19.4%
+7.2 pts vs national national 12.2% Order bulbs & wipers
Body & chassis 9.2%
+3.6 pts vs national national 5.6% Find body panels
Show the other 6 fault categories
  • Tyres 6.0%
  • Visibility 5.5%
  • Steering 4.2%
  • Emissions & leaks 3.6%
  • Advisories 3.2%
  • Identification 1.8%

Shares are of every item recorded on 2004 Mercedes-Benz Sprinter tests — a composition, so they add to 100% across all sections, not per test.

A test can record several items, so these percentages do not add up to 100%. The exact strings, with prices, are in the full DVSA record at the bottom of this page.

Before your test

Three checks worth doing on a 2004 Sprinter

These are not generic tips — they are the faults recorded most often on this exact model, rewritten as things you can check yourself. All three take about ten minutes and cost nothing.

  1. Check the windscreen 6.6% of tests

    “windscreen damaged”

    Check the driver’s side of the screen within the swept area for chips and cracks; anything larger than 10mm in the driver’s central view is a fail. Most chips can be resin-repaired for far less than a new screen.

  2. Check the lights 5.6% of tests

    “headlamp lens slightly defective”

    Switch everything on and walk round the car: both headlamps on dip and main, every indicator, both brake lights, reverse, fog and the two number-plate lamps. A bulb is a few pounds and a five-minute job.

  3. Check corrosion 3.9% of tests

    “component mounting prescribed areas prescribed area excessively corroded significantly reducing structural strength”

    Look under the sills, around the jacking points and where the suspension mounts meet the body. Flaking, holed or crumbly metal fails; a brown stain on sound metal does not.

Shares are the proportion of tests on this vehicle that recorded the item, so they overlap: one test can record several.

What it costs to get a 2004 Sprinter through its MOT

Across the 10 items that are recorded most often on this model, the average repair comes to £49–£125 — and 40% of those repairs are parts that cost under £30.

Average repair across the 10 common items
£49–£125
Cheapest common item: registration plate lamp(s) inoperative in the…
£5–£20
Dearest common item: component mounting prescribed areas…
£180–£450
Common items a careful owner can do at home
60%
Repairs that still cost under £30
40%

Estimates from typical UK parts prices, weighted by how often each item appears in 3,555 MOT tests on this vehicle. They exclude diagnostics, retest fees and garage labour where the part is a DIY fit, and they are not figures from the DVSA dataset. Older and higher-mileage examples cost more than the average. How these estimates are built → · All MOT repair costs → · Cheapest cars to put through a test →

Every year of the Sprinter, side by side

25 model years on record, from 2000 to 2024. Across them the pass rate runs from 72.7% to 97.9% — a spread of 25.2 points. The bar under each year is the item that failed it most often.

  1. 2000 73.5% registration plate lamp(s)…
  2. 2001 75.3% windscreen damaged but not…
  3. 2002 72.7% headlamp lens slightly defective
  4. 2003 73.0% windscreen damaged but not…
  5. 2004 72.9%
    windscreen damaged but not…
  6. 2005 74.4% windscreen damaged but not…
  7. 2006 75.1% windscreen damaged but not…
  8. 2007 75.3% windscreen damaged but not…
  9. 2008 76.4% windscreen damaged but not…
  10. 2009 78.2% windscreen damaged but not…
  11. 2010 78.0% windscreen damaged but not…
  12. 2011 78.3% windscreen damaged but not…
  13. 2012 77.4% windscreen damaged but not…
  14. 2013 80.2% windscreen damaged but not…
  15. 2014 80.2% windscreen damaged but not…
  16. 2015 83.1% rbt (sp) efficiency below…
  17. 2016 83.3% windscreen damaged but not…
  18. 2017 87.6% windscreen damaged but not…
  19. 2018 88.6% windscreen damaged but not…
  20. 2019 89.1% windscreen damaged but not…
  21. 2020 89.6% windscreen damaged but not…
  22. 2021 87.7% windscreen damaged but not…
  23. 2022 93.5% windscreen damaged but not…
  24. 2023 97.9% windscreen damaged but not…
  25. 2024 97.0% rbt (sp) efficiency below…

Colour is the pass rate on a fixed scale, so a block means the same thing on any model. Each year links to its own page with the full fault breakdown.

Compare the 2004 Mercedes-Benz Sprinter with another year

The raw pass rate mostly measures age. The year comparison adds the like-for-like figure, the mileage bands and the repair bill.

Compare 2004 with another year →

Compare two different cars instead →

Other 2004 vans with a similar record

Closest pass rates among 2004 vans with at least 1,000 tests, so a small sample cannot flatter itself into the list. Full rankings: best vans and worst vans for MOT pass rates.

The full DVSA record for the 2004 Mercedes-Benz Sprinter 10 failure items · 6 advisories · 10 inspection categories · mileage brackets · all of it in the page, none of it above the fold

Every inspection category

Shares of the 11,381 individual items recorded on this vehicle, and the same share across all cars nationally. A single test can record several items, so a row is not a percentage of tests.

Category Items This car Nationally Difference
Brakes 2,836 24.60% 20.89% +3.71
Suspension 2,442 21.10% 20.98% +0.12
Lamps, reflectors and electrical equipment 2,245 19.40% 12.21% +7.19
Body, chassis, structure 1,058 9.20% 5.57% +3.63
Tyres 694 6.00% 19.76% −13.76
Visibility 630 5.50% 4.97% +0.53
Steering 480 4.20% 2.57% +1.63
Noise, emissions and leaks 417 3.60% 5.52% −1.92
Non-component advisories 367 3.20% 4.18% −0.98
Identification of the vehicle 212 1.80% 1.76% +0.04

The exact failure items, in the tester's words

Share of the 3,555 tests on this vehicle that recorded each item
Recorded item Severity Tests Est. cost Part
Windscreen damaged but not adversely affecting driver's view Visibility Minor 6.6% £80–200 Windscreen →
Headlamp lens slightly defective Lamps, reflectors and electrical equipment Minor 5.6% £5–25 Headlight Bulb →
Registration plate lamp(s) inoperative in the case of multiple lamps or light sources Lamps, reflectors and electrical equipment Minor 5.4% £5–20 Number Plate Lamp →
Rbt (sp) efficiency below requirements Brakes Major 5.2% £45–110 Brake Discs and Pads Set →
Component mounting prescribed areas prescribed area excessively corroded significantly reducing structural strength Suspension Major 3.9% £180–450 Corrosion Welding Repair →
Headlamp aim projected beam image is obviously incorrect Lamps, reflectors and electrical equipment Major 3.4% £30–80 Headlight Alignment →
Battery(ies) insecure but not likely to fall from carrier Lamps, reflectors and electrical equipment Minor 3.1% £60–140 Battery →
Position lamp not working Lamps, reflectors and electrical equipment Major 3.0% £5–25 Headlight Bulb →
Wipers does not clear the windscreen effectively Visibility Major 2.8% £8–22 Wiper Blade →
Rigid brake pipes excessively corroded Brakes Major 2.6% £80–180 Brake Pipe →

Severity is as recorded: Major and Dangerous fail the test outright; Minor and Advisory do not. Costs are estimates from typical UK parts prices — see how they are built.

What testers noted without failing the car

Advisories are the early warnings — the same parts a year or two before they fail. Reading them is how you tell a car that has been maintained from one that has been patched.

Items recorded as advisory on this vehicle
Recorded item Severity Tests Est. cost
Rigid brake pipes excessively corroded Brakes Advisory 21.4% £80–180
Brake discs in such a condition that it is seriously weakened Brakes Advisory 13.7% £45–110
Ball joint excessively worn Suspension Advisory 13.6% £18–45
Tread depth below requirements of 1.6mm Tyres Advisory 8.0% £45–95
Non-component advisories Play in steering rack inner joint(s) Non-component advisories Advisory 7.7% £120–300
Pins and bushes pin or bush excessively worn Suspension Advisory 7.4% £40–150

Pass rate by mileage

Mileage Tests Pass rate Median odometer
0-30k 82 82.9% 22,915 mi
30-60k 422 78.9% 46,771 mi
60-90k 505 76.0% 74,587 mi
90-120k 560 71.8% 105,570 mi
120k+ 1,939 71.1% 182,464 mi

Source: 3,555 recorded tests on this vehicle-year. Every row above is recomputed from the same DVSA extract as the rest of the page — see the methodology.

2004 Sprinter MOT questions

What is the MOT pass rate for a 2004 Mercedes-Benz Sprinter?

72.9% of the 3,555 2004 Mercedes-Benz Sprinter tests in this dataset passed, against a national average of 72.2% for cars first used in 2004. First-attempt pass rate: 65.9%.

What are the most common MOT failures on a 2004 Mercedes-Benz Sprinter?

The three most recorded items are windscreen damaged but not adversely affecting driver's view (6.58%), headlamp lens slightly defective (5.63%), registration plate lamp(s) inoperative in the case of multiple lamps or light sources (5.43%). Percentages are the share of tests on this vehicle that recorded the item.

Does mileage affect the 2004 Mercedes-Benz Sprinter MOT pass rate?

Yes. Cars under 30,000 miles passed 82.9% of the time, falling to 71.1% for those over 120,000 miles. The median 2004 Mercedes-Benz Sprinter in this dataset had covered 129,632 mi.

Which fuel type is most reliable for a 2004 Mercedes-Benz Sprinter?

Diesel: 73.0% pass rate across 3,527 tests. LPG: 64.7% pass rate across 17 tests. Petrol: 72.7% pass rate across 11 tests. Shares are of the tests on this vehicle that recorded each fuel type.

Does the season affect the 2004 Mercedes-Benz Sprinter MOT pass rate?

Tests recorded in the winter months (October–March) passed 72.9% of the time; summer months (April–September) passed 72.9%. Brakes, tyres and lights are tested harder in bad weather, but the difference is small on most models.