2016 Ford Tourneo Custom MOT pass rate

Only 87 tests of this exact model and year are in the DVSA data, below the 100 we ask for before a page goes in the index. The figures are still shown, because they are the only ones there are.

Pass rate

82.8%

Around average — 1.2 pts behind the 84.0% that cars this age and mileage manage.

Across 87 recorded tests.

Typical repair bill £52–£165

Which year to buy

  • Best 2025 100.0% pass
  • Avoid 2015 78.7% pass

Across the 11 years on record, a spread of 21.3 points. See every year →

First-attempt pass
79.2%
Typical mileage
84k mi

The 2016 Ford Tourneo Custom MOT pass rate is 82.8% of its MOT tests — 1.2 points behind what its age and mileage predict. Brakes is the biggest single reason it fails, at 27.0% of what testers record.

MOT PASS RATES

The 2016 Ford Tourneo Custom on the real record

82.8% of 2016 Ford Tourneo Custom MOTs passed — 87 tests, 2023–2025

Pass rate

The answer from the DVSA's class-4 MOT records.

Check your postcode

MOT pass rates are national — type your postcode to see how Ford Tourneo Custom does in your corner of the country.

How one model's pass rate varies by postcode →

Expert verdict

Brakes: 1.3× the national share

Brakes make up 27.0% of everything recorded on the 2016 Ford Tourneo Custom, against 20.9% nationally — 6.1 points above. Have the discs and pads measured rather than glanced at, and ask whether the handbrake holds on a slope.

Written from this page's own figures: fault shares against the national composition, the like-for-like pass rate, and the priced repair list. How these are worked out

Watching a Ford Tourneo Custom? Get an email when these numbers change .

How does the 2016 Ford Tourneo Custom compare?

Cars of this age and mileage average 84.0%, so this figure is 1.2 points behind what its age and mileage predict. On a first attempt, before any retests, the figure drops to 79.2%. The median 2016 Ford Tourneo Custom in this dataset had covered 83,946 mi.

Pass rates also shift with the test month: tests recorded October–March passed 82.4% of the time, April–September 83.3%.

The single most recorded failure item is "Joints constant velocity boot split or insecure, no longer prevents the ingress of dirt", noted on 4.60% of tests.

  • 87 recorded tests behind this page.
  • 82.8% overall pass rate, 79.2% on a first attempt.
  • Across every year of the Ford Tourneo Custom, the average is 86.9% — best year 2025 (100.0%), worst 2015 (78.7%).

Figures count every completed test on this vehicle-year in the dataset, including retests. See methodology for the exact definition.

This page's data

Tests analysed
87
Typical mileage (median)
83,946 mi
Make and model
Ford Tourneo Custom
Updated
2026-11-05

Source: DVSA anonymised MOT test data (2023–2025), OGL v3.0.

Top part to budget for

Body Panel Repair

Typically a garage job — get quotes before committing.

Does mileage affect the Tourneo Custom MOT pass rate?

0-30k 100.0%
30-60k 80.8%
60-90k 83.3%
90-120k 66.7%
120k+ 90.5%

Pass rate by odometer reading. Bar lengths start at 58% so small gaps stay visible.

Regional pass rates for the Tourneo Custom

Region Tests Pass rate
North West 19 78.9%
South East 18 88.9%
West Midlands 17 82.4%

Regions come from the postcode area recorded at the test station. Areas on region borders are assigned to the region with the majority of their population.

What fails a 2016 Tourneo Custom

Everything a tester recorded on this vehicle, grouped into the inspection sections that produced it. The notch on each bar is the national share, so you can see at a glance whether this car is unusual or just ordinary.

Brakes 27.0%
+6.1 pts vs national national 20.9% Price brakes parts
Suspension 26.4%
+5.4 pts vs national national 21.0% Price suspension parts
Tyres 14.9%
−4.9 pts vs national national 19.8% Compare tyre prices
Lamps & electrics 7.4%
−4.8 pts vs national national 12.2% Order bulbs & wipers
Show the other 6 fault categories
  • Advisories 6.1%
  • Body & chassis 5.4%
  • Visibility 4.7%
  • Emissions & leaks 2.7%
  • Seat belts 2.7%
  • Steering 1.4%

Shares are of every item recorded on 2016 Ford Tourneo Custom tests — a composition, so they add to 100% across all sections, not per test.

A test can record several items, so these percentages do not add up to 100%. The exact strings, with prices, are in the full DVSA record at the bottom of this page.

Before your test

Three checks worth doing on a 2016 Tourneo Custom

These are not generic tips — they are the faults recorded most often on this exact model, rewritten as things you can check yourself. All three take about ten minutes and cost nothing.

  1. Check the suspension joints 4.6% of tests

    “pins and bushes pin or bush excessively worn”

    With the car parked on level ground, rock the top of each front wheel in and out while someone watches the suspension arm. Clunks, or rubber boots split and greasy, are what testers record here.

  2. Check the suspension 2.3% of tests

    “engine mounting condition damaged or deteriorated resulting in excessive movement”

    Bounce each corner and listen for a knock over a rough surface at low speed. Most suspension failures announce themselves weeks before the test.

  3. Check the lights 2.3% of tests

    “registration plate lamp(s) inoperative in the case of a single lamp or all lamps”

    Switch everything on and walk round the car: both headlamps on dip and main, every indicator, both brake lights, reverse, fog and the two number-plate lamps. A bulb is a few pounds and a five-minute job.

Shares are the proportion of tests on this vehicle that recorded the item, so they overlap: one test can record several.

What it costs to get a 2016 Tourneo Custom through its MOT

Across the 10 items that are recorded most often on this model, the average repair comes to £52–£165 — and 24% of those repairs are parts that cost under £30.

Average repair across the 10 common items
£52–£165
Cheapest common item: washers provides insufficient washer liquid
£5–£15
Dearest common item: engine mounting condition damaged or…
£200–£700
Common items a careful owner can do at home
50%
Repairs that still cost under £30
24%

Estimates from typical UK parts prices, weighted by how often each item appears in 87 MOT tests on this vehicle. They exclude diagnostics, retest fees and garage labour where the part is a DIY fit, and they are not figures from the DVSA dataset. Older and higher-mileage examples cost more than the average. How these estimates are built → · All MOT repair costs → · Cheapest cars to put through a test →

Every year of the Tourneo Custom, side by side

11 model years on record, from 2015 to 2025. Across them the pass rate runs from 78.7% to 100.0% — a spread of 21.3 points. The bar under each year is the item that failed it most often.

  1. 2015 78.7% registration plate lamp(s)…
  2. 2016 82.8%
    joints constant velocity boot…
  3. 2017 83.7% pins and bushes pin or bush…
  4. 2018 85.3% windscreen damaged but not…
  5. 2019 88.2% windscreen damaged but not…
  6. 2020 86.3% windscreen damaged but not…
  7. 2021 85.7% wipers does not clear the…
  8. 2022 87.0% windscreen damaged but not…
  9. 2023 92.9% windscreen damaged but not…
  10. 2024 98.3% srs malfunction indicator lamp…
  11. 2025 100.0% windscreen damaged but not…

Colour is the pass rate on a fixed scale, so a block means the same thing on any model. Each year links to its own page with the full fault breakdown.

Compare the 2016 Ford Tourneo Custom with another year

The raw pass rate mostly measures age. The year comparison adds the like-for-like figure, the mileage bands and the repair bill.

Compare 2016 with another year →

Compare two different cars instead →

Other 2016 people carriers with a similar record

Closest pass rates among 2016 people carriers with at least 200 tests, so a small sample cannot flatter itself into the list. Full rankings: best people carriers and worst people carriers.

The full DVSA record for the 2016 Ford Tourneo Custom 10 failure items · 6 advisories · 10 inspection categories · mileage brackets · all of it in the page, none of it above the fold

Every inspection category

Shares of the 146 individual items recorded on this vehicle, and the same share across all cars nationally. A single test can record several items, so a row is not a percentage of tests.

Category Items This car Nationally Difference
Brakes 40 27.00% 20.89% +6.11
Suspension 39 26.40% 20.98% +5.42
Tyres 22 14.90% 19.76% −4.86
Lamps, reflectors and electrical equipment 11 7.40% 12.21% −4.81
Non-component advisories 9 6.10% 4.18% +1.92
Body, chassis, structure 8 5.40% 5.57% −0.17
Visibility 7 4.70% 4.97% −0.27
Noise, emissions and leaks 4 2.70% 5.52% −2.82
Seat belts and supplementary restraint systems 4 2.70% 0.82% +1.88
Steering 2 1.40% 2.57% −1.17

The exact failure items, in the tester's words

Share of the 87 tests on this vehicle that recorded each item
Recorded item Severity Tests Est. cost Part
Joints constant velocity boot split or insecure, no longer prevents the ingress of dirt Body, chassis, structure Major 4.6% £80–250 Body Panel Repair →
Pins and bushes pin or bush excessively worn Suspension Major 4.6% £40–150 Suspension Component →
Ball joint dust cover no longer prevents the ingress of dirt Suspension Major 3.5% £18–45 Ball Joint →
Engine mounting condition damaged or deteriorated resulting in excessive movement Body, chassis, structure Major 2.3% £200–700 Engine Repair →
Linkage pins and bushes pin or bush excessively worn Suspension Major 2.3% £40–150 Suspension Component →
Registration plate lamp(s) inoperative in the case of a single lamp or all lamps Lamps, reflectors and electrical equipment Rectified 2.3% £5–20 Number Plate Lamp →
Registration plate lamp(s) inoperative in the case of multiple lamps or light sources Lamps, reflectors and electrical equipment Minor 2.3% £5–20 Number Plate Lamp →
Tread depth below requirements of 1.6mm Tyres Major 2.3% £45–95 Tyres →
Washers provides insufficient washer liquid Visibility Rectified 2.3% £5–15 Windscreen Washer →
Windscreen damaged but not adversely affecting driver's view Visibility Minor 2.3% £80–200 Windscreen →

Severity is as recorded: Major and Dangerous fail the test outright; Minor and Advisory do not. Costs are estimates from typical UK parts prices — see how they are built.

What testers noted without failing the car

Advisories are the early warnings — the same parts a year or two before they fail. Reading them is how you tell a car that has been maintained from one that has been patched.

Items recorded as advisory on this vehicle
Recorded item Severity Tests Est. cost
Pins and bushes pin or bush excessively worn Suspension Advisory 17.2% £40–150
Brake discs in such a condition that it is seriously weakened Brakes Advisory 16.1% £45–110
Rigid brake pipes excessively corroded Brakes Advisory 12.6% £80–180
Tread depth below requirements of 1.6mm Tyres Advisory 12.6% £45–95
Brake pads less than 1.5 mm thick Brakes Advisory 9.2% £18–45
Has a tear, caused by separation or partial failure of its structure Tyres Advisory 8.1% £45–95

Pass rate by mileage

Mileage Tests Pass rate Median odometer
0-30k 3 100.0% 25,624 mi
30-60k 26 80.8% 47,610 mi
60-90k 18 83.3% 75,631 mi
90-120k 15 66.7% 104,761 mi
120k+ 21 90.5% 222,301 mi

Source: 87 recorded tests on this vehicle-year. Every row above is recomputed from the same DVSA extract as the rest of the page — see the methodology.

2016 Tourneo Custom MOT questions

What is the MOT pass rate for a 2016 Ford Tourneo Custom?

82.8% of the 87 2016 Ford Tourneo Custom tests in this dataset passed, against a national average of 84.0% for cars first used in 2016. First-attempt pass rate: 79.2%.

What are the most common MOT failures on a 2016 Ford Tourneo Custom?

The three most recorded items are joints constant velocity boot split or insecure, no longer prevents the ingress of dirt (4.60%), pins and bushes pin or bush excessively worn (4.60%), ball joint dust cover no longer prevents the ingress of dirt (3.45%). Percentages are the share of tests on this vehicle that recorded the item.

Does mileage affect the 2016 Ford Tourneo Custom MOT pass rate?

Yes. Cars under 30,000 miles passed 100.0% of the time, falling to 90.5% for those over 120,000 miles. The median 2016 Ford Tourneo Custom in this dataset had covered 83,946 mi.

Does the season affect the 2016 Ford Tourneo Custom MOT pass rate?

Tests recorded in the winter months (October–March) passed 82.4% of the time; summer months (April–September) passed 83.3%. Brakes, tyres and lights are tested harder in bad weather, but the difference is small on most models.